Leak Detection and Repair (LDAR) programs are essential for managing and mitigating fugitive emissions in industrial environments. Furthermore, by leveraging advanced technologies, such as the phx42 FID analyzer, SpanBox5 calibration system, and Chateau database software, you can streamline the detection, quantification, and reporting of leaks to ensure safety and environmental compliance.
Here’s a step-by-step guide to creating an effective LDAR program using these tools.
The phx42 Flame Ionization Detector (FID) analyzer, also commonly known as Toxic Vapor Analyzer or TVA*, is at the heart of your LDAR program, designed for accurate detection of hydrocarbons to aid with environmental compliance. Begin by:
*This is a misnomer, but also a term the industry has accepted to describe portable FIDs.
A quality analyzer is not enough, however. Additionally, you will need an efficient calibration system for your analyzers. The SpanBox5 FID calibration system is an innovative tool for automating the calibration and verification process of the phx42. To integrate the SpanBox5:
Lastly, you will need a central to house all of this information. LDARtools’ Chateau LDAR database software serves as this hub for managing all the data collected from your LDAR program, and is the final step in meeting the highest standards of environmental management. Here is how to use it:
Creating an LDAR program with the phx42 FID analyzer, SpanBox5 calibration system, and Chateau database software offers a robust, integrated approach to managing fugitive emissions to ensure environmental compliance. By following these steps, you can ensure your program is efficient, compliant, and capable of detecting leaks accurately and responding promptly.
Negative Flameout Values
A recent firmware update addressed the representation of negative values in the phx42 FID analyzer, also commonly known as a Toxic Vapor Analyzer or TVA*. Negative values always indicate a flame-out condition, where the FID is not detecting any VOCs due to a lack of ignition. The firmware update ensures these negative values are represented in a specific manner, avoiding confusion and ensuring accurate readings. The specific negative value displayed indicates the reason the phx42 is not ignited.
*This is a misnomer, but also a term the industry has accepted to describe portable FIDs.
Reading | Error Message |
---|---|
-40 | “Pump at max power for too long, report the issue.” |
-41 | “Probe Flow is blocked. Check Probe/ Change Filter.” |
-42 | “Feels like you just removed my filter. Please give me a fresh filter so we can get back to work.” |
-45 | “Looks like we just found a high PPM leak. Wait 30 seconds and reignite me. (Chamber overtemp)” |
-46 | “Trying to ignite! If 3rd attempt fails, report the issue.” |
Contamination During Calibration
When any analyzer is calibrated, any contamination from previous days leaks that burns off during the day can cause the readings to shift slightly. This is a linear shift across the scale. That is to say, 1 ppm (parts per million) of contamination is burned off, it will reduce ambient by 1 ppm as well as 10,000 ppm.
Previously, if the phx21 detected a value below the zero-calibrated level, it would enter a pattern of alternating 0.0 and 0.1 readings. This pattern was implemented to avoid displaying a negative value, which is not possible in practical scenarios as readings cannot be less than 0 ppm. This would result in lower readings throughout the calibration scale. All portable FIDs at the time could experience this drift, resulting in lower readings throughout the day as well as during drifts.
Calibration Adjustments to the phx42
When the phx42 is calibrated under contaminated conditions and then later burned off, causing the ppm level to drop below 0 for more than 1 minute, the calibration table is edited in real-time. This adjustment is crucial for maintaining accuracy, as it corrects all the calibration points for any leftover VOCs which may have affected the calibration process and are no longer impacting the machine.
Conditions must be met for this adjustment to take place. The firmware monitors multiple conditions to ensure the machine is ignited and running properly. If a flame out/reignition occurs, the calibration table will revert to the original version to prevent an outside factor, like a probe or filter change, from impacting this feature (the phx42 will shut down during filter or probe changes). If, after reignition, the ppm returns to negative for the required time, adjustments will be made again as appropriate.
Practical Implications
In the older portable FID models—including phx21, TVA1000, and TVA2020—negative drift would cause interruptions, requiring work stoppage, recalibration, drift failures, and rework. The phx42, with its improved firmware, eliminates these issues by ensuring readings never fall into negative territory and that accuracy is maintained.
Conclusion
The phx42 portable FID by LDARtools is an advanced instrument for VOC detection, with sophisticated firmware to handle calibration and negative values efficiently. By continuously improving its firmware, LDARtools ensures the phx42 remains a reliable and accurate tool for environmental monitoring, minimizing the need for manual interventions and providing consistent accuracy.
This chart depicts one of the most amazing achievements in the history of the LDAR industry. It tells the story, with cold, hard numbers, of the unprecedented success of the phx42 FID analyzer, also commonly known as a Toxic Vapor Analyzer or TVA*, as an LDAR tool.
The blue line shows the increase in phx42s sold since 2018. Thanks to our friends and customers for the warm reception our favorite analyzer has experienced! But the green line tells an even more amazing story. It shows the total number of RMAs per quarter since the birth of the phx42.
An RMA represents an incident in which a phx42 has to be sent to our lab for repair. You can see the green line’s initial jump (in RMAs) when the phx42 was introduced. We learned with each RMA. We thought deeply, made changes, improved our training, and made things better.
So even as the number of phx42s in service has grown dramatically (to more than 1300), we have been able to keep the RMAs per quarter to the same level we were at when we had only 250 phx42s in the field. The LDAR industry has never seen anything like it.
Thanks to our staff, customers, vendors, and suppliers! We are making history.
*This is a misnomer, but also a term the industry has accepted to describe portable FIDs.
Component Prompts have been added under Field Events for a few months now. Thanks to the input and requests from our customers, we have realized just how versatile this tool is. We are excited to share some of the applications with you!
To ensure certain components are properly monitored:
To meet the safety standards:
When being used in conjunction with the Chateau Mobile Fields, it can prompt an extremely wide range of messages tailored to site-specific policies, consent decrees, or federal/state/local regulations:
Note how Chateau allows you to edit the label on a custom field so technicians can more readily identify the proper field in Chateau Mobile. No more getting confused about which custom field to use for which purpose!
Please inquire at support@ldartools.com if you are interested in learning more about how to take advantage of the Component Prompts.
If you have drains in your component inventory, it’s now time to see how conveniently you can manage them in Chateau!
You simply add potential reasons for failed drain inspections in AvoType, under Settings > Picklists, Category=Inspections. Remember to reorganize the rank so the most frequently chosen options will appear at the top.
Now, when you fail an AVO inspection on a drain, you can choose the reason for failure here.
After Checking In, you can find it in the inspection record:
Please inquire at support@ldartools.com if you are interested in learning more about how to manage drain inspections in Chateau.
In 2023, we closed out the year with 117 Chateau Databases in use, including full-scale LDAR management, Cal5.0 support, and ongoing SmartFlag projects.
Join us in celebrating this pivotal moment as we continue to redefine industry standards and create products that support our customers and their LDAR programs.
On November 21, 2023, we shipped the 1,226th phx42 FID analyzer, also commonly known as a Toxic Vapor Analyzer or TVA*, surpassing the total number of phx21s (1,225) sold during its lifetime. As of November 30, 2023, we have shipped 1,242 phx42s.
*This is a misnomer, but also a term the industry has accepted to describe portable FIDs.
Amazingly, it took us 108 months to sell those phx21s, and only 69 months to sell the same number of our newest model.
Needless to say, we are proud of this accomplishment and grateful to our customers for making our phx line the premier portable VOC analyzer in the world.
We also want to take a moment to recognize the extraordinary work of the team that designed, built, refined, and, now, repairs the phx42s. I know they are all delighted to be making such an important contribution to the LDAR industry.
And, most of all, everyone recognizes it is Jeremy Bolinger who deserves the lion’s share of the credit, which is why we joke (not really!) each phx42 has been handcrafted by Jeremy!
The BEST news is that as we make this announcement, 99% of all of the phx42s we have ever sold are IN THE FIELD, doing what they were meant to do: LDAR. That’s the important part. Maybe we will have a Brownie Celebration, someday, soon.
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