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Leak Detection and Repair (LDAR) programs are essential for managing and mitigating fugitive emissions in industrial environments. Furthermore, by leveraging advanced technologies, such as the phx42 FID analyzer, SpanBox5 calibration system, and Chateau database software, you can streamline the detection, quantification, and reporting of leaks to ensure safety and environmental compliance.

Here’s a step-by-step guide to creating an effective LDAR program using these tools.

Step 1: Set Up the phx42 FID Analyzer

The phx42 Flame Ionization Detector (FID) analyzer, also commonly known as Toxic Vapor Analyzer or TVA*, is at the heart of your LDAR program, designed for accurate detection of hydrocarbons to aid with environmental compliance. Begin by:

  1. Charging the battery.
  2. Powering on the phx42.
  3. Filling with Hydrogen.

The phx42 FID analyzer is an innovative tool to ensure a robust LDAR program for the purpose of ensuring environmental compliance.

 

*This is a misnomer, but also a term the industry has accepted to describe portable FIDs.

 

Step 2: Integrate SpanBox5 for Calibration Management

A quality analyzer is not enough, however. Additionally, you will need an efficient calibration system for your analyzers. The SpanBox5 FID calibration system is an innovative tool for automating the calibration and verification process of the phx42. To integrate the SpanBox5:

  1. Connect the phx42 to your gas bottles using the appropriate regulators.
  2. Perform calibrations.
  3. Sync the calibration data to maintain an accurate record of calibration history, which is crucial for compliance and auditing.

SpanBox5 Ionization Detector Calibration System

Step 3: Use Chateau Software for Comprehensive Data Management

Lastly, you will need a central to house all of this information. LDARtools’ Chateau LDAR database software serves as this hub for managing all the data collected from your LDAR program, and is the final step in meeting the highest standards of environmental management. Here is how to use it:

  1. Import data from the phx42.
  2. Utilize Chateau’s reporting tools to generate detailed reports on leak detection, calibration status, and compliance. Customize reports to meet regulatory requirements and internal standards.
  3. Maintain a detailed record of all detected leaks, repairs, and calibration checks. This ensures your LDAR program remains compliant with industry regulations.

Chateau LDAR database software

Conclusion

Creating an LDAR program with the phx42 FID analyzer, SpanBox5 calibration system, and Chateau database software offers a robust, integrated approach to managing fugitive emissions to ensure environmental compliance. By following these steps, you can ensure your program is efficient, compliant, and capable of detecting leaks accurately and responding promptly.

We recently encountered an issue with some phx42 units due to an update on 7/14/2024 of a third party tool used for sending settings.

 

This update started truncating decimal places for numbers controlling temperature compensation, which has the potential to impact flame stability and make drift assessments challenging. We have identified and resolved the problem.

 

Immediate Action Required:

 

For SpanBox Users:
Ensure your SpanBoxes are online using the Test Network Connection feature before calibration. If you have already calibrated and are unsure if your SpanBox was online at the time, connecting with the phxApp and running a self-check as soon as practical is advised.

 

For Non-SpanBox Users:
Run a self-check as soon as practical.

 

We sincerely apologize for the inconvenience and understand its impact. We are committed to implementing preventative measures to avoid future occurrences by transitioning away from this third party tool to a service with which we maintain and can control updates.

 

Thank you for your understanding and cooperation.

Ethylene oxide (EtO) is a colorless, flammable gas widely used as a sterilizing agent in various industries, including the medical, pharmaceutical, chemical, and agricultural sectors. Due to its potential health risks, the Environmental Protection Agency (EPA) has established strict regulations to limit EtO emissions and maintain air quality. In this blog, we will discuss the key users of EtO, the impact of these regulations on air quality, the importance of using advanced detection methods like the phx42 FID to find leaks, and the necessity of continuing to monitor and enforce these standards.

1. Who Uses Ethylene Oxide and Its Health Risks

EtO is primarily used by several industries:

a. Medical and Pharmaceutical Industries:

EtO is a highly effective sterilizing agent, making it a popular choice for sterilizing medical equipment and pharmaceutical products that cannot withstand high temperatures or moisture. This includes items such as surgical instruments, sutures, catheters, and implantable medical devices.

b. Chemical Industry:

EtO is used as a precursor to produce ethylene glycol, a critical component in the manufacturing of products like antifreeze, polyester fibers, and plastic bottles. It is also used to manufacture other chemicals, such as surfactants, detergents, and adhesives.

c. Agriculture:

In some cases, EtO is used to fumigate and sterilize agricultural products, like spices and grains, to eliminate bacteria, fungi, and pests.

d. Food Packaging:

While less common, EtO may also be used to sterilize certain types of food packaging materials that are sensitive to heat or moisture.
EtO is classified as a carcinogenic substance, with long-term exposure linked to an increased risk of certain types of cancer, including leukemia and lymphomas. Additionally, acute exposure can cause respiratory irritation, headache, dizziness, and other neurological symptoms. Given these potential health impacts, it is crucial to regulate EtO emissions to protect both the environment and public health.

2. EPA Regulations on EtO Emissions

In 2008, the EPA revised the National Emission Standards for Hazardous Air Pollutants (NESHAP) to further limit EtO emissions from industrial sources. The 2008 regulations established stringent control measures for EtO emissions, including requirements for control devices, monitoring, recordkeeping, and reporting.

In response to growing concerns about the potential health risks of EtO exposure, the EPA has continued to strengthen its regulatory framework. In 2016, the EPA’s Integrated Risk Information System (IRIS) program updated its risk assessment for EtO, significantly lowering the acceptable exposure level.

3. The Impact of Regulations on Air Quality

Since the implementation of stricter EPA regulations, there has been a significant decrease in EtO emissions. Monitoring data indicates that facilities subject to NESHAP requirements have achieved substantial emission reductions, resulting in improved air quality in surrounding communities.

In addition to federal regulations, some states have adopted even more stringent standards for EtO emissions. This has led to further reductions in emissions and improvements in air quality at the state level.

4. Using phx42 FID to Detect Leaks and Limit Exposure

The phx42 Flame Ionization Detector (FID) is an advanced leak detection technology that helps industries reduce EtO emissions and limit human exposure to this hazardous substance. The device works by detecting organic compounds like EtO in the air and providing accurate, real-time measurements of their concentrations.

By utilizing the phx42 FID to identify and locate leaks in the equipment and processes that handle EtO, industries can quickly address and repair these issues, minimizing the release of EtO into the environment. This, in turn, leads to reduced emissions and improved air quality, thus protecting the health of workers and surrounding communities.

The use of advanced detection technologies like the phx42 FID is essential in ensuring the effectiveness of EPA regulations and meeting emission reduction goals. Moreover, these tools contribute to the ongoing efforts of industries to minimize their environmental impact and protect public health.

Conclusion:

EPA regulations on EtO emissions have had a significant positive impact on air quality and public health. By establishing strict standards and consistently enforcing them, the EPA has been successful in reducing EtO emissions and limiting human exposure to this hazardous substance. The use of advanced leak detection technologies, such as the phx42 FID, plays a crucial role in identifying and mitigating EtO emissions, contributing to improved air quality and a safer environment. It is essential to continue monitoring and enforcing these regulations to maintain and enhance the progress achieved in air quality improvement, ensuring a healthier future for all.

We recently delivered our 1000th phx42 to a lucky customer. We are super excited about the news.

We would like to say thank you to all of our suppliers, distributors, and most importantly, our customers.

In the last several months we have developed new H2 Filters, begun the transition to the v2 Sample Probes, and implemented the .22 micron Probe Tip Filters to enhance the Filter Removal Detection Feature.

The accompanying chart demonstrates the effect: our total count of “WO Days”  (total units in for service times the number of days they have been in our repair lab) has come down significantly. Of course, when that number hits zero – we have a… (here it comes)… Brownie Celebration!

We are pleased to announce that we have signed an Exclusive Distributor Agreement for the South Korean market with ENS Korea Co., LTD. Mr. Kim Yang-woo, the President, has  25 plus years of experience in the market. ENS Korea headquarter is located in Seohaean-ro, Siheung-si, Gyeonggi-do, Korea.

To contact Mr. Kim Yang-Woo
E-mail, ywook8033@naver.com or call +82-31-498-3357
Website: www.ynjeng.co.kr

ENS Korea Co., LTD 와 한국 시장에 대한 독점 총판 계약을 체결하게 된 것을 기쁘게 생각합니다.
김양우 대표이사는 시장에서 25년 이상의 경험을 가지고 있습니다.

ENS 한국 본사는 경기도 시흥시 서 해 안 로 에 위치하고 있습니다.
김 양우 대표이사  연락처
이메일, ywook8033@naver.com 또는 전화 + 82-31-498-3357
웹 사이트 : www.ynjeng.co.kr

phx21tophx42-1

Part of our phx42 initiative includes the development of an Intrinsically Safe Smart Battery Pack.

Last week the National Recognized Testing Laboratory (NRTL) we’re working with subjected the battery pack to a short circuit test. Unfortunately, we experienced a test jig failure, so they were not able to complete the testing on the provided samples.

We’re working to prepare a custom tab solution for this test and we’re confident that the test will be completed successfully in the next few weeks. Keep in mind, we’re not making any changes to the pack design, this is a very strenuous test that requires special sample preparation!

If you have any questions, let us know at sales@ldartools.com.

phx42-basic-information-sheet